Process Optimization
At the core of our optimization lies multivariable predictive control enhanced with AI. Our Advanced Process Control (APC) technology integr...
At the core of our optimization lies multivariable predictive control enhanced with AI. Our Advanced Process Control (APC) technology integr...
Overview
At the core of our optimization lies multivariable predictive control enhanced with AI. Our Advanced Process Control (APC) technology integrates with your existing DCS and PLC systems, continuously evaluating operating constraints, fuel costs, emission limits, and equipment performance curves to determine the most economically and environmentally optimal operating point.
Methodology
Baseline analysis of your process to identify current performance levels, inefficiencies, and optimization opportunities.
Problem definition, data collection, variable identification, exploratory statistical analysis, and custom AI/ML model development.
Training, testing, tuning, and deployment of models for real-time closed-loop optimization and coordinated multi-asset control.
Continuous learning and adaptation: models evolve with your process, maintaining performance without manual recalibration.
What You Gain
Measurable results within weeks, not quarters.
APC reduces variability, stabilizes operations, and pushes performance closer to true operational limits
PID Loop Performance Monitoring: oscillation & valve stiction detection, systematic retuning
Coordinated control across boilers, turbines, and auxiliary systems
Emission-aware dispatch and scheduling
Base-layer control robustness improvement
Deployed across industries where milliseconds and margins matter.
Applications
Sugar plant: Control Pol% in bagasse, minimize sugar losses, maximize recovery, optimize Brix, and stabilize crystallization
Cogeneration: Steam header stabilization, oxygen-based combustion optimization, and power generation maximization
Data centres: Dynamic cooling setpoint adjustment, chiller load allocation, and cooling tower balancing
Power plants: Boiler combustion control, turbine load dispatch, and steam network balancing
Deployment
