Manufacturing Execution Systems
UNIFIED PRODUCTION INTELLIGENCE: FROM FIELD TO MANAGEMENT
End-to-end production visibility from field sensors to executive dashboards....
End-to-end production visibility from field sensors to executive dashboards....
Overview
WHAT IT DOES
End-to-end production visibility from field sensors to executive dashboards.
Methodology
HOW IT WORKS
Data Integration
Establish connectivity with all plant data sources, such as DCS, PLCs, SCADA, and energy meters, into a centralized Industrial Historian for a single source of truth.
KPI Standardization
Uniform KPI definitions, standardized production and energy reports, real-time dashboards, and plant layout-based visualization for every shift and unit.
Production Management
Equipment downtime tracking, OEE monitoring, material and inventory management, and shift-wise performance benchmarking across all operations.
Business Integration
ERP and production system connectivity enabling end-to-end flow from field sensors through operations management to executive dashboards.
What You Gain
OUTCOMES
Measurable results within weeks, not quarters.
Process Data Historian: centralized industrial historian for all DCS, PLC, SCADA, and IoT data
Plant Performance Management (PPMS): production tracking, genealogy, and KPI monitoring
Alarm Management & Insight: intelligent alarm rationalization and operator guidance
Process and Operations Monitoring: real-time dashboards with plant layout visualization
Centralized Web-Based Report Automation: scheduled and on-demand reporting across sites
Integration with LIMS, APC, EMS, ERP, and SAP for a unified digital ecosystem
Deployed across industries where milliseconds and margins matter.
Applications
USE CASES
Sugar: cane-to-ethanol production tracking, OEE monitoring, and shift performance analysis
Cement: cross-functional integration of DCS, MES, LIMS, and planning systems
Pulp & Paper: production visibility across pulp mill and paper machines with grade change tracking
Data Centres: energy KPI dashboards with ISO 50001 reporting and compliance automation
Deployment